On the TrekTom tried a variety of performance gear throughout the hike, but struggled to find a layering shirt that kept him warm and dry – and fresh enough to go directly from the trail to the inn. (He also found himself admiring the sheep he saw along the hike; they seemed so comfortable no matter the weather.)
When he got back to Maine, Tom set off on a journey to create the perfect next-to-skin performance shirt. It needed to come from a cloth that soaked up sweat, didn’t rub uncomfortably against the skin, kept you warm even when wet, and allowed body odor to escape.
The Perfect Fiber?He researched various fibers: cotton absorbs moisture but feels heavy; silk too is absorbent and feels chilly when wet; propylene and Capilene don’t smell great after the first wear. Wool, however, wicks away moisture, kills the germs that cause body odor and insulates your body in both hot and cold weather. Maybe those sheep in Wales were onto something after all… but wool is heavy and itchy, isn’t it? Could wool be made ultra lightweight and soft?
Rambouillet SheepTom tapped into his textile heritage – he grew up in the business in Uxbridge, Massachusetts – and enlisted the help of his son-in-law, Nick. They soon discovered that the superfine fibers of the Rambouillet sheep can be woven into a soft, non-itchy fabric. Soon they were on a journey to find Rambouillet ranchers – as well as spinners, dyers and knitters – who shared their dream of creating a new superfine wool fabric. There was just one twist: Tom wanted the work to be done start to finish in America to reduce environmental impact and support local economies.
All-American GritInitially their search for partners in creating an all-American supply chain for Rambouillet Merino wool was discouraging. With the same grit that built Tom’s of Maine, however, Tom eventually found the right entrepreneurial partners – ranchers in Montana, Nevada, Wyoming, Colorado and Texas, a scouring plant, a spinning plant and a knitting mill, all in the Carolinas.
Guided by Tom’s drive to innovate with natural processes and ingredients, plus an unfailing spirit, they created a remarkable cloth. We started with superfine long staple wool fibers and spun them parallel to each other to create a long-lasting worsted yarn, which is clean, smooth and tightly knit yarn free of the usual fiber ends that make typical woolen yarn itchy. It met all the goals of Tom’s original vision – natural, bacteriostatic, soft, ultralight, moisture-wicking and insulating to regulate body temperature. And all materials and manufacturing happened in America.